Experts in Engineered Polymers

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Review Our Engineered Polymers Selection

We design and create engineered polymers and custom solutions that didn’t exist yesterday.

Ferriot’s institutional expertise in resin selection to support innovative solutions represents the true measure of our capacity. With a veteran team of engineers, we design and engineer custom solutions that didn’t exist yesterday (except in the minds of our customers).

In addition to our knowledge of the latest polymer trends that optimize each project, we also offer the flexibility of working with customer-supplied resin materials. Our engineers collaborate closely with customers to ensure the provided materials meet manufacturability and quality standards, ensuring they deliver the performance required for success.

Design for Manufacturability

Our experience covers the knowledge of good Design for Manufacturability, a comprehensive understanding of all thermoplastic resin families and injection-mold design expertise. Our experience covers all kinds of resins. Typically, we stock more than 150 varieties of resins at any given time in our 200,000-square-foot facility, conveniently located to the major markets of the Midwest and East Coast.

As one of the few “systems houses” in North America, Ferriot can step in at any point in the manufacturing process because our engineering, design, molding and tooling and finishing technologies can be applied to products in concept development or at any other stage of production.

Among our services, we work with resins that require hot-oil systems to support high mold temperatures.

Ferriot’s manufacturing services extend through final production, complete with custom color, cosmetic finishing and assembly.

From the Ferriot Blog

Injection Molding Supply Chain Resilience: How OEMs Can Reduce Risk with Domestic Manufacturing Read Blog

Large Part Injection Molding: What OEMs Need to Know Read Blog

Avoiding Common Pitfalls That Lead to Injection Molding Defects Read Blog

Success Story

One recent example: A leading original equipment manufacturer (OEM) of fuel pumps wanted to replace certain metal fuel-pump components with durable plastic parts that were resistant to gas fumes. To convert to plastic — and save money — the OEM needed optimal functionality and durability of the newly developed thermoplastic components, coupled with designs just right for efficient manufacturing.

Ferriot’s designers and engineers worked with the OEM to develop the proper thermoplastic olefin system. The new component, for the boot of a gas nozzle, has since proved its durability and consistent functionality in the field.

Are the plastics in your manufactured products meeting the highest performance levels? Call us to learn more about Ferriot’s ability to optimize performance, starting with the ideal mix of engineering of polymers.

FAQ

What are the different types of resin?

There are many types of resin, including:

Thermoplastic resins – These resins are solids that soften when heated and can form viscous liquids.

Thermosetting resins – These resins react chemically after being deposited to form a three-dimensional network.

Polyester resins – These resins are commonly used in the marine industry and are often unsaturated, meaning they cure from a liquid to a solid state.

Epoxy resins – These resins are commonly used with high performance reinforcements like carbon or glass fibers.

Vinyl ester resins – These resins are a hybrid of polyester and epoxy resins, and are typically stronger than polyesters and more resistant than epoxies.

Polyurethane resins – These resins can be used as an alternative to epoxy in high-performance mechanical applications.

UV resins – These resins are ideal for making jewelry or other small items because they have a quick set time and a hard, glossy finish.

Resins can also be classified by their properties, such as water resistance, thermal and mechanical properties, and environmental and chemical resistance.

Educational Resource The Tips, Tricks, and Traps of Injection Molding Resin Selection

View White Paper

Case Studies

Seamless Tool Transfers: How Ferriot Helped Ensure Uninterrupted Production for SRG Global Inc.

SRG team members were not only seeking a reliable injection molder, but one that could manage the intricacies of the mold transfer portion of the program with minimal disruption.

Read Case Study

Finishing Operations for Fluid-Injection Pumps

As a full-service contract manufacturer, Ferriot is capable of a wide variety of services to the customer. Learn how a medical OEM selected Ferriot for full-service sourcing and assembly of components for fluid-injection pumps.

Read Case Study

Finishing Operations for Wheelchair Components

Lead times can be problematic if not managed correctly. We’ll show you how we worked with a medical device OEM to shorten lead times on parts and components for wheelchairs, and gain greater efficiencies.

Read Case Study

Frequently Asked Questions

What do I need to know to make smart injection molding resin selections?

It’s essential to take some time to learn about the characteristics of thermoplastic resins. There are many different types and grades available.Read More

Why is it important to consider using custom resins for injection molding?

With all the various features to consider when it comes to resins including ductility, rigidity, dimensional stability, temperature tolerance, chemical resistance and more, there are many variations and trade-offs.Read More

How does the polymers selection affect the custom mold design?

A resin’s flexibility, moldability, strength, and cost all have an impact on the choice of mold material.Read More

How can we help?

Ferriot’s experienced engineers are here to guide you through every critical step in your injection molding journey, from concept to completion.